Process Controls

Complete Process Control Solutions

From concept to commissioning, we deliver turn-key process control systems that improve efficiency, quality, and reliability.

Process control is at the heart of modern manufacturing. Whether you're producing beverages, food products, chemicals, or industrial goods, automated process controls ensure consistent quality, optimal efficiency, and safe operation.

Custom Controls of GA specializes in complete process control solutions for automated industries. We design, build, install, and commission systems that work reliably in demanding industrial environments.

Process Control Capabilities

System Design

Complete process control system design including instrumentation, control strategies, and operator interfaces.

Manufacturing Automation

Automated control systems for manufacturing processes, assembly lines, and production equipment.

Material Handling

Automated material handling systems including conveyors, sortation, and warehouse automation.

Batch Process Control

Recipe-based batch control for food, beverage, pharmaceutical, and chemical production.

SCADA Systems

Supervisory control and data acquisition systems for plant-wide monitoring and control.

System Integration

Integration of multiple systems, equipment, and processes into cohesive automated solutions.

Industries We Serve

Food & Beverage: Mixing, blending, cooking, filling, packaging, and bottling processes
Manufacturing: Assembly lines, production equipment, quality control systems
Material Handling: Conveyors, sortation, picking systems, warehouse automation
Automotive: Paint systems, assembly lines, material handling, testing equipment
Packaging: Filling, labeling, case packing, palletizing systems
Water/Wastewater: Treatment processes, pumping systems, distribution control

Turn-Key Process Control Projects

Our turn-key approach means we handle everything:

Initial consultation and requirements analysis
Process design and instrumentation selection
Control system design and engineering
UL 508A panel fabrication
PLC and HMI programming
Field installation and wiring
System commissioning and startup
Operator training and documentation
Ongoing support and optimization

Real-World Experience

We've designed and installed process control systems for some of the world's leading companies including Coca-Cola, UPS, and Mitsubishi. Our systems run 24/7 in demanding production environments.

This real-world experience means we understand the practical challenges of industrial automation and design systems that work reliably in tough conditions.

Benefits of Automated Process Control

Consistent Quality

Automated control ensures consistent product quality by eliminating human variation.

Increased Efficiency

Optimized processes reduce waste, energy consumption, and production time.

Reduced Labor

Automation reduces manual labor requirements and reallocates workers to higher-value tasks.

Better Data

Automated systems provide detailed production data for analysis and continuous improvement.

Improved Safety

Automation reduces worker exposure to hazardous processes and conditions.

Scalability

Automated systems can be expanded and modified to accommodate growth and changes.